Motion and Motors Training Module

Module Goals

By the end, students should be able to:

  • Explain what motors do on an FRC robot.
  • Describe velocity, torque, voltage, current, power, and stall in practical robot terms.
  • Compare brushed and brushless motor designs.
  • Identify common FRC motors and their best uses.
  • Explain why motor controller compatibility matters.
  • Choose motors based on mechanism needs instead of guessing.
  • Recognize why current limits, gearing, sensors, and mechanical stops protect motors.
Big Idea

Motors turn electrical energy into robot motion

12V Battery
Motor Controller
Motor
Mechanism
Where Motors Are Used

Motors power nearly every robot function

Drivetrain

Moves the robot, accelerates, turns, and resists defense.

Intake

Pulls game pieces into the robot quickly and consistently.

Shooter

Spins wheels or flywheels to launch game pieces.

Arm/Elevator

Lifts mechanisms and holds position against gravity.

Climber

Raises the robot or holds the robot in place at endgame.

Conveyor

Moves game pieces inside the robot between subsystems.

Indexer

Positions game pieces before scoring or shooting.

Swerve Steering

Turns individual swerve modules to face the correct direction.

Motor Outputs

Angular Velocity

Angular Velocity Example

How fast something rotates and usually measured in RPM (revolutions per minute). This velocity is not determined by the radius of the object.

Torque

torque Example

How much rotational force something puts out and is determined by the size of the object's radius and the radially perpendicular force.

The two most important outputs to know about a motor are its angular velocity and its torque. Many FRC motors spin thousands of RPM, which is usually too fast for arms, climbers, and elevators and require gearing to reduce it.

Design Considerations

Torque and Angular Velocity have an inverse relatiosnhip. If you gain one you usually lose the other.

Trade Off

Angular Velocity

In FRC, shooters, rollers, intakes, conveyors, and swerve drive wheels often need higher output velocity, but arms, elevators, and climbers usually need that motor velocity reduced through gears, belts, chains, or gearboxes. If the output spins too fast, the mechanism may be hard to control, unsafe, inaccurate, or likely to break game pieces and robot parts.

Torque

Torque matters because it tells you whether the motor system can create enough rotational force to move a load, resist defense, lift weight, or hold position against gravity. Drivetrains, climbers, elevators, arms, and heavy manipulators need enough torque at the output, which usually means using gear reduction and current limits to avoid stalling or overheating the motor.

Motor Inputs

Two of the most important inputs to consider with motors are:

Voltage

The electrical push from the battery. The robot is a 12V system, but voltage drops under load.

Current

How hard the motor is working. Heavy load, stalls, and fast acceleration draw more current.

Current Draw

More load usually means more current

More Load

Mechanism is harder to move.

More Current

Motor draws more amperage.

More Heat

Motor and controller heat up.

More Risk

Brownouts, breaker trips, and damage.

Design tool: Use current limits in motor controllers to protect wiring, breakers, motors, controllers, and mechanisms.

Stall

Stall is when the motor is powered but not rotating

Why stall is dangerous

Current is extremely high and much of the electrical energy becomes heat instead of useful motion.

Common FRC examples

  • Mechanism pushes against a hard stop.
  • Drivetrain pushes while wheels do not move.
  • Arm tries to hold position with poor gearing.
  • Climber is jammed but still commanded upward.

Limit stall with current limits, soft limits, hard stops, sensors, and good gearing.

Motor Types

Brushed vs Brushless Motors

Brushed

Use physical brushes and a commutator to switch current through the windings. Far less common now in FRC.

Brushless

Use electronic commutation through a compatible brushless motor controller. Far more common now in FRC.

Brushed Motors

Simple and proven, but less efficient

Pros

  • Simpler to understand and wire.
  • Usually cheaper.
  • Historically common in FRC.
  • Useful for practice robots and basic mechanisms.

Cons

  • Less efficient than brushless motors.
  • Usually heavier for the same power.
  • Brushes wear out over time.
  • More heat and electrical loss.
  • Usually no built-in encoder.
Brushless Motors

Powerful and controllable, but setup matters

Pros

  • Higher power-to-weight ratio.
  • Better acceleration and performance.
  • Often include encoder feedback.
  • Less mechanical wear.
  • Good for advanced control.

Cons

  • More expensive.
  • Need compatible controllers.
  • More setup and configuration.
  • Can break weak mechanisms if uncontrolled.
Check for Understanding

Sort each statement

Uses physical brushes
Uses electronic commutation
Often includes encoder feedback
Usually simpler wiring
Higher power-to-weight ratio
Brushes wear over time
Requires compatible brushless control
Common older FRC motor type

Brushed

Brushless

Design Habit

Start with the mechanism, not the motor

What must move?

Game piece, arm, elevator, wheel, robot, or climber?

How fast?

Does the output need quick movement, high RPM, or controlled slow motion?

How much force?

Does it need torque to push, lift, hold, or resist gravity?

Rule: A good motor choice matches the mechanism, the controller, the current limits, and the expected load.

High Torque vs Low Torque

Different mechanisms need different motor behavior

High-torque needs

  • Drivetrains
  • Arms
  • Elevators
  • Climbers
  • Heavy intakes
  • Swerve drive modules
  • Mechanisms that resist gravity

Lower-torque needs

  • Light rollers
  • Small indexers
  • Sensor wheels
  • Low-load spinning mechanisms
Check for Understanding

Sort the mechanism by what it needs most

Climber lifting the robot
Shooter flywheel
Arm lifting a game piece
Roller intake
Elevator raising a manipulator
Conveyor moving game pieces
Drivetrain pushing through defense
Indexer feeding a shooter
Wrist holding position against gravity
Fast scoring roller

Needs More Torque

Needs Higher Velocity

Common FRC Motors

Click a motor type to learn common uses

Choosing Motors

Use a checklist before choosing

Load

How heavy is the mechanism and what forces act on it?

Velocity

How quickly must the output move during a match?

Control

Does it need an encoder, PID, brake mode, or soft limits?

Heat

Will it run continuously, stall, or repeat hard accelerations?

Compatibility

Does the team have the correct motor controller and wiring?

Legality

Is the motor legal under the current FRC rules?

Common Mistakes

Motor problems often come from system problems

Wrong Controller

Brushless motors need compatible brushless controllers.

Too Much Stall

Repeated stall creates heat and current problems.

Poor Gearing

A fast motor directly driving a heavy load is usually wrong.

No Current Limit

High-load mechanisms can brown out or trip breakers.

No Feedback

Position systems may need homing or absolute encoders.

Weak Mechanism

Modern motors can break parts if the design is not strong enough.

Final Design Rule

Think of motors as part of a full system

Motor
Controller
Reduction
Mechanism
Sensor Feedback

Best practice: Mechanical, electrical, and programming students should design motor systems together.

Required Quiz

Pass to complete the module

Each question is on its own slide.

Answer all 20 questions, then grade the quiz. Score at least 18 out of 20 to unlock the completion certificate.

Before You Begin

Enter Your Name

Please enter your name before starting the quiz.

This name will appear on your completion certificate.

Quiz Question 1
1 of 20

What do motors convert into rotational motion?

Quiz Question 2
2 of 20

What typically happens when you increase the torque output of a motor?

Quiz Question 3
3 of 20

Torque is best described as:

Quiz Question 4
4 of 20

Which mechanism usually needs high torque?

Quiz Question 5
5 of 20

Motor velocity is usually measured in:

Quiz Question 6
6 of 20

Current is strongly related to:

Quiz Question 7
7 of 20

Too much current can cause:

Quiz Question 8
8 of 20

In rotational systems, power can be summarized as:

Quiz Question 9
9 of 20

A motor is stalled when it is:

Quiz Question 10
10 of 20

What is a good way to reduce stall damage risk?

Quiz Question 11
11 of 20

Brushed motors use:

Quiz Question 12
12 of 20

Brushless motors require:

Quiz Question 13
13 of 20

Which is a common brushed FRC motor?

Quiz Question 14
14 of 20

Which is a common brushless FRC motor?

Quiz Question 15
15 of 20

A major advantage of brushless motors is:

Quiz Question 16
16 of 20

The REV NEO is commonly used for:

Quiz Question 17
17 of 20

The NEO Vortex has a higher current capability, so students should especially consider:

Quiz Question 18
18 of 20

Kraken X60 is best described as:

Quiz Question 19
19 of 20

Small high-velocity motors like NEO 550, 775pro, RedLine, and BAG are often used for:

Quiz Question 20
20 of 20

What is the best overall approach to motor selection?

Quiz Results

Grade the quiz

You need at least 18 out of 20 to unlock the completion certificate.

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After passing, advance to the final completion certificate.

5041 CyBear Robotics

Certificate of Completion

Presented to

Student Name

for successfully completing the

Motion and Motors Training Module

Complete after passing the required quiz.